Basic Info.
Additional Capabilities
Milling, Drying, Coating
Application
Liquid with Suspended Solids, Powder, Viscous Fluid, Liquid, Granules
Application Area
Daily Chemical
Mixing Drum Shape
Circular Groove
Equipment Material
Outer SS304 ;Inner SS316;Jacteted:SS304
Heating and Cooling Mode
Jacketed
Homogenizer Power(Kw)
4kw
Surface Treatment
Polish Internal and External
Homogenizer Speed(Rpm)
0-3500
Voltage
380V, 3 Phase, 50Hz
Operating type
Continuous Operating
Transport Package
Plywood Packing
Product Description
Description
The vacuum homogenizing emulsifier mainly refers to the material in the vacuum state, using the high shear emulsifier to quickly and evenly distribute one phase(pot) or more phases(pot) to another continuous phase(pot), using the strong kinetic energy brought by the machinery to make the material in the narrow gap between the stator and rotor, 100000 times of hydraulic shear. Centrifugal extrusion, impact tearing and other comprehensive effects, instant uniform dispersion emulsification, after high-frequency cycle, finally get no bubble fine and stable high-quality products.
Characteristic
1. The ultra-high viscosity materials (more than 50000 c.p.s.) are emulsified and stirred well, and the diameter of emulsified particles can reach 2-5 μ M.
2. Vacuum suction, production frequency, high operation frequency, simple and reliable operation.
3. It can be used for heating, melting, vacuum, homogeneous cooling and penetrating operation.
4. All made of stainless steel, vacuum stirring, sanitary, sterile, easy to clean.
5. The newly developed ceramic no gap high shear homogenizing emulsifier can make the diameter of material particles reach 0.5 μ M
Working principle
After the materials are heated and stirred in the water and oil pans, they are sucked into the emulsifying pan by the vacuum pump and passed through the emulsifying pan. The upper central stirring and polytetrafluoroethylene scraper always cater to the shape of the agitating pan, and clean the wall sticking materials, so that the scraped materials continuously produce new boundaries, and then cut, compress and fold the blades, make it mix and flow down to the homogenizer under the pot. The material is cut in the shear seam through the strong cutting, impact, turbulent flow and other processes between the high-speed rotating cutting wheel and the fixed cutting sleeve. The material is quickly broken into 200um-0.2um particles. Due to the vacuum state in the emulsifying pot, the bubbles generated in the mixing process of the material are timely removed. By means of vacuuming, bubbles are no longer mixed into the products during the mixing process, so as to ensure that high-quality products with rich luster, fine and good ductility can be produced.
Technical Parameters Model | Main pot | Water pot | Oil pot | Main pot power(KW) | Homogenizer speed(rpm) | Vacuum in the pot(MPa) |
Volume(L) | Wall scraping | Homogenizer |
DZJR-5L | 5 | 2 | 2 | 0.18 | 0.37 | 0-3500 | -0.09 |
DZJR-50L | 50 | 30 | 20 | 1.1 | 2.2 | 0-3500 | -0.09 |
DZJR-100L | 100 | 60 | 40 | 1.5 | 3 | 0-3500 | -0.09 |
DZJR-200L | 200 | 128 | 105 | 2.2 | 4 | 0-3500 | -0.09 |
DZJR-300L | 300 | 200 | 150 | 3.7 | 4 | 0-3500 | -0.09 |
DZJR-400L | 400 | 270 | 160 | 4 | 5.5 | 0-2800 | -0.09 |
DZJR-500L | 500 | 320 | 250 | 4 | 7.5 | 0-2800 | -0.09 |
DZJR-1000L | 1000 | 1150 | 500 | 5.5 | 18.5 | 0-3500 | -0.09 |
Technical Parameters ---Vacuum Homogenizing Emulsifier Equipment 200L
1. Volume design volume: 250L
2. Working volume: 200L
Products: cosmetics, food, chemical and pharmaceutical industries
3. The working pressure is less than 0.3MPa
4. Vacuum degree: -0.09mpa
5 Phase, 380V, 3-phase, 50 Hz
6. Heating and cooling model: Jacketed heating and cooling, electric heating
7. Discharging mode: inclined discharging
8. Material: outer stainless steel 304; inner stainless steel 316L; Jacketed stainless steel 304
9. Mixing mode: frame type mixing blade and polytetrafluoroethylene scraper (scraper mixing); power: 2.2kW; speed: 0-80 R / min (adjustable)
The power of homogenizer is less than 4kw
11. Homogenizer speed: 0-3500rpm
12. Homogenization mode: upper homogenization
13. Internal and external polishing
Matching Water Tank
1 Design volume - 160L
2. Working volume: 128L
3 Shell material / thickness - 304 / standard
4. Internal material / thickness: 316L / standard
5. Jacketed material / thickness - 304 / standard
6. Working pressure - 0.3MPa
7. Cover opening mode - movable cover opening
Heating mode: electric heating
9. Feeding method and feeding method
10 Mixing mode - upper mixing
11 Stirring power - 0.75kw
12. Stirring speed- 960rpm / min
Matching Oil Tank
1. Design volume - 130L
2. Working volume: 105L
3 Outer material /thickness: 304 / standard
4. Internal material / thickness: 316L / standard
5. Jacketed material / thickness - 304 / standard
6. Working pressure - 0.3MPa
7. Cover opening mode - movable cover opening
8. Heating mode: electric heating
9. Feeding method and feeding method
10. Mixing mode - upper mixing
11. Stirring power - 0.75kw
12. Stirring speed is less than 960rpm / min
About Us
Shandong Karvil Machinery Technology Co., Ltd. is specializing in the research, design, manufacturing and sales of mixing machine, grinding equipment and reaction machine. The company is committed to advanced technology of machine, strict quality control standards and perfect sales service experience to achieve a win-win situation with our customers.
Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry, cosmetic, adhesives, paints, inks, dyes, pastes, organic solvents and ceramics, etc.
Karvil engineering team constantly explore new technical points and promote perfect solutions for our clients through efficient communication according to the production application.
Our company has a series of strict standards system to control the purchase of raw materials, the rationality of design, manufacturing process, during inspection, product inspection, which could ensure the high quality of our products and create value for our clients.
FAQ
1. Manufacturer or trading company?
We are a manufacturer with strict production standards in China.
2. Where is your company?
Our company is located in Yantai, Shandong, a 2-hours driving from Qingdao.
3. About your company's visit?
We can pick you up at Qingdao Airport conveniently, and then we can take you to our factory.
4. What is the main market of your company?
Asia and Africa, Australia, America, Europe.
5. Can you provide customized products?
Yes, we have professional engineers to meet your special design needs, so we can provide customized products.
6. What is your delivery time?
It usually takes about 20 to 30 days, the exact time also depends on the type and quantity of the product.
7. About the product warranty?
Usually, we provide a 1-year warranty for the products that have been sold, but we can also provide life-long service when you need it to maintain a long-term relationship with you.
8. What are the payment terms?
T/T, L/C, etc.
Address:
E-Commerce Logistics Park, Wenfeng Road, Laizhou City, Shandong Provice, Yantai, Shandong, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Chemicals, Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Shandong Karvil Machinery Technology Co., Ltd. is specializing in the research, design, manufacturing and sales of mixing machine, grinding equipment and reaction machine. The company is committed to advanced technology of machine, strict quality control standards and perfect sales service experience to achieve a win-win situation with our customers.
Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry, cosmetic, adhesives, paints, inks, dyes, pastes, organic solvents and ceramics, etc.
Karvil engineering team constantly explore new technical points and promote perfect solutions for our clients through efficient communication according to the production application.
Our company has a series of strict standards system to control the purchase of raw materials, the rationality of design, manufacturing process, during inspection, product inspection, which could ensure the high quality of our products and create value for our clients.
Karvil have clients worldwide, and everyday Karvil sale department team get inquiries from many countries. Both direct factory company users and trading or engineering companies are welcomed here, and what we have done has proved that every client needing machinery and technical support has been respected by our sale team with first time response.
In many cases, inquiries with special technical demand and unique design have been answered with satisfied solutions, and customization is absolutely available here from Karvil Company.
Everyday, Karvil sale team together with technican team are serving clients for their project with professional attitude as well as high efficiency.